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Robot Friction Stir Welding

Robot friction stir welding is a kind of friction stir welding method which is realized by robot technology. The technology uses high-precision and heavy-duty industrial robots equipped with special friction stir welding spindles and mixing heads to realize efficient welding of workpieces. Robot friction stir welding has a variety of advantages, including high rigidity, high load, high precision, can effectively improve the accuracy of the welding trajectory, and through constant pressure control and liquid cooling system and other technical means to ensure the stability of the welding process and the consistency of the weld.

In addition, the robot friction stir welding system can integrate a variety of welding processes, suitable for different application scenarios, such as new energy vehicle tray welding, battery tray welding, etc

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Features

  • High welding quality: friction stir welding process with conventional and static shoulder friction stir welding process, high weld quality, fast welding speed, long life of mixing head, stable welding.

  • Green and pollution-free: As the preferred welding method for aluminum, magnesium and other alloys, friction stir welding has the characteristics of high joint quality, small welding deformation and green and pollution-free welding process.

  • Strong applicability: The robot friction stir welding equipment has strong adaptability, easy to realize space all-position welding, and is suitable for mass welding manufacturing of complex structural products.

  • Multi-robot collaboration: Multi-robot collaborative manufacturing can be realized, and the entire processing unit can be controlled through a central control platform to further improve production efficiency.


Specifications

Main parts of equipment

NameCSpecification requirementsRemark
Controller (system)Friction stir welding special numerical control systemDedicated system
RobotKR500MT( Funac optional)Gross power 45Kw
Welding thickness range16m
Motorized spindleMaximum working speed:5000rpm Maximum torque:51Nm,Power: 24KwSpecial spindle
Liquid cooling system (electric spindle)0.4-0.6MPaElectric spindle liquid cooling
Electronic security door lockMGB-L1
Hydraulic tool change system5-48 barAutomatic tool change
Air cooling systemL309,Air pressure 0.4-06MPaCold inside the mixing head
Equipment zero alignment24V,Class2
smartPAD demonstratorControl line length≥10meter
Main electrical componentSiemens
Network port, USB portOne network port (≥2 USB ports
Input output (I/0)According to the pinch point


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+8615020018612 aliya@amhmachine.com
4 floors, building 3, zhongrun centry centre, No.12111 of jingshi road, lixia district, Jinan, Shandong, China
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Contact Us
+8615020018612 aliya@amhmachine.com
4 floors, building 3, zhongrun centry centre, No.12111 of jingshi road, lixia district, Jinan, Shandong, China
Follow Us